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High Voltage System Fault detected - after upgrade

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16K views 31 replies 15 participants last post by  candal.gabriel  
#1 ·
After the recent recall of 2019 model, the battery control module got the necessary upgrade. The next day I was hit with "High Voltage System Fault detected" error.

Jaguar concluded that it has nothing to do with the update, but they can't tell the reason. The issue only appears after charging to 100%. Anyone else experiencing this issue?

In the past, this issue was mostly reported due to battery fault or control module failure. These are relatively easy to diagnose, but this time Jaguar has no idea what is going on.

The car is out of warranty, and I have to pay "full day" diagnostic work that have no results, since their diagnostics is flawed.
 
#3 ·
Can you find someone with a code reader that will scan all the control modules for faults?
The message associated with the recall is not "High Voltage System Fault Detected". Something else triggered it as there are multiple HV components. A fault code (or more) would narrow down where the problem lies.

Does the air conditioning system work properly?

Does this happen with DCFC charging or level 2 charging or level 1 charging?
 
#4 ·
My experience when "High Voltage System Fault Detected" is indicated, it has shown a P0AA6-00 (isolation fault) and also a P065B-16 (generator control circuit range below threshold). Now what causes this fault, I am not sure. Some have charged at a DCFC and started to pull away and the warning will appear for a short time and disappear after driving around the parking lot. In my case it occurred after returning home from an automatic car wash (maybe a coincidence). By the time my dealer diagnosed it, the car had fallen into a deep, deep sleep (over a week) and the fault had disappeared, but was still in memory. My dealer sent an inquiry to JLR, but their response was not to worry and return the vehicle after clearing the codes. My advice if you can get by without the car would be to lock and let it rest for at least 4 or 5 days and turn it on again. By the way, during the fault code can you hear the contactors in the rear turning off and on when you come to a stop. Mine would break connection coming to a stop fault code will appear. Then upon acceleration contactors would connect fault code would disappear and the car would drive normally until the next stop and the process would start all over again. The wiring harness repair video from the technician in Ukraine had this fault occur after the harness repair and it also disappeared the next day without explanation. Good Luck and keep us posted on your outcome.
 
#6 ·
Thanks for taking time and for the advices. The issue is happening after level 1 and also after level 2 charging. Normally the message would pop up every minute until I park the car for more than 15 min (shutdown timer). There are no other issues, aircon works fine. The workshop could not determine the root cause, Jaguar is so far silent about the issue. In the “bad” state of the car I tried to accelerate, break to see if it would trigger the message (loose contact), but there seemed to be no correlation between the breaking/acceleration and the time when the message shows up. I will do some experiments based on your suggestions and report back. Thanks again
 
#7 ·
Verify that H441 successfully installed. Go to the software update display and check the battery energy control system value starts with 'BS'.

Has the 12V startup battery ever been replaced? A faulty battery could trigger odd things since the electronics depend on a good 12V supply. Check that the 12V batteries have not come loose somehow. Dealers installing software updates have to attach an external 12V supply during the update (Jaguar required process).

12V battery charging occurs during a car charging session. This will drive the DC-DC converter and any fault in the converter, or the converter attempting to charge a bad battery might trip the problem.

Just brainstorming. Fault code(s) are needed to narrow down the possibilities.
 
#8 ·
I have had that error message many times. Primarily when I charge using a DCFC or when it is very hot outside. I have asked the dealership about this and they have shrugged their shoulders and told me they had no answer. I have begun to ignore it (at my peril?) because it has never shown any operational problems and the message never repeats itself within the drive period after it first shows. In other words; it goes away.
 
#10 ·
Yup same here. Drive around the block, away it goes. Software bug #243.
I have a couple of random software bugs that I learned to live with. Like turning off and on the car in a brief time will cause a fault and disable blind spot assist. Automatic wipers can only increase the speed of the wiper, but never decrease. I also had to replace a charging module right after the warranty expired, and that was expensive fun. Luckily, Jaguar picked up some of the expenses. This high voltage error is worrying, since I have not seen this before, and now it happened two times in two weeks. On the fun part, it is a very ironic error message, saying High voltage fault and ok to drive. It sounds like a doctor saying you have cardiac issues, but you will be fine.
 
#13 ·
Some updates on the car. The Jaguar service scheduled a remote diagnostic session with Jaguar engineers to diagnose the issue. In the last moment, the engineer called to cancel the session and they didn't know when they would get time to check it. I had to pick up the car and keep driving as it is.

I'm out of options. Some lesson learnt, once you are out of warranty with Jaguar, you are on your own with a piece of proprietary tech. Drive it until it stops one day. I love the car, but it is my first and last Jag.
It is a serious design fault, that they implement error messages without proper diagnostics or a way to identify the problems.
 
#17 ·
I had the car in the Jaguar workshop for over a month and spent about 1500 EUR paying for diagnostics. No results. I tried to find a different Jaguar workshop, but they told me that it is unlikely they can fix it, since the issue requires Jaguar engineers to get involved and Jaguar reduced the allocated of staff supporting the I-Pace. They can't do anything more for me. None of the diagnostic software or tooling available for the official workshop is suitable for diagnosing the problem - I was told. The unfortunate conclusion after months trying to solve this problem: I drive it until it stops.
 
#19 ·
Update on the issue:

The workshop found the problem. It is an isolation/wiring issue. Repair cost estimated around 7000EUR, out of warranty.

One of the batter cells failed too, it will take about 3
months to fix it. The service tried to limit the charge level to 70%, but the charging system stopped working after the change. The car is grounded.

Selling the car and going back to ICE. I gave it a 4 years shot, and it is not the electric revolution I was promised.
Jaguar knows there is an issue with the wires, but won’t be recall the cars.
 
#26 ·
I had the recall and the battery module replaced (car in shop 3 weeks) , charged three times. Final time got Charging System Fault Error plus the charger was stuck on the car, took three weeks of phone calls to dealership and absolutely no help (release cord was not found). I am so over this car. Now I have to take it in, and I will not pay to have the fault diagnosed. I would love to see a class-action lawsuit, and I am not litigious, but how can a company take action that instantly devalues the car. Any others?
 
#29 · (Edited)
Thank you Ayepace for replying, I found the video and yes this is what my car has been doing and then throwing up "high Voltage fault" on the dash. I took the car to Jaguar to be tested and they couldn't replicate the fault but did say that they had measured the EV High voltage battery isolation at 370 kOhms. Apparently the car will register a High Isolation fault if it drops to 233 kOhms. They are saying that there is a potential High Isolation fault in the EV High Voltage battery (sealed unit) which they say might be covered under warranty but only if it is the actual battery cells - cost to open the the EV High voltage battery and replace any items not under warranty could be as high as ÂŁ13,000.
Strangely when I collected my car it now no longer "brakes the contactors" when stopping, drives and charges normally! Clearly I will not be spending ÂŁ13000 to find a fault that has disappeared but now that I know I have a low isolation reading of 370 kOhms within the EV High voltage battery I am unsure if I should sell the car or just hope it never becomes a problem - car was registered Oct 2018 so nearly 7 years old! Any advice please